Projects
Adding a New Circuit
Project Overview
To install a new electrical circuit, ensure your service panel can accept a new breaker. Now plan a circuit that won’t be overloaded. To buy a breaker to fit your panel, note the brand and model number of your current breakers, or bring a sample to the store. Install the new boxes; run cable from the boxes to the service panel. Hook up devices and fixtures. Energize the new circuit by installing a new breaker and connecting the wires to the new circuit. Before you start, contact your municipal building department.
6 Steps
- SHUT OFF MAIN POWER
- REMOVE A KNOCKOUT
- CLAMP THE CABLE
- CONNECT THE NEUTRAL AND GROUND WIRES
- WIRE THE NEW BREAKER
Step 1
SHUT OFF MAIN POWER
Work during the daytime and have a reliable flashlight on hand. Turn off the main circuit breaker. All the wires and circuit breakers in the panel are now de-energized except for the thick wires that come from the outside and connect to the main breaker. Do not touch the thick wires.
Step 2
REMOVE A KNOCKOUT
Remove the service panel cover . To remove a knockout slug from the side of the service panel, first tap it with a hammer and screwdriver, then twist it off with pliers. Install a cable clamp. Also remove a knockout tab from the panel cover.
Step 3
CLAMP THE CABLE
Determine how far the wires must travel to reach the breaker and the neutral bus bar. To avoid tangles plan a path around the box perimeter. Strip about a foot more sheathing than you think you need. Thread the wires through the clamp and secure the cable. Don't over tighten.
Step 4
CONNECT THE NEUTRAL AND GROUND WIRES
Run the neutral wire toward an open terminal in the neutral bus bar, bending the wire carefully so it will easily fit behind the panel cover. Cut the wire to length and strip off about 1/2 inch of insulation. Poke the end into the terminal and tighten the setscrew. Connect the ground wire to the ground bar (or neutral bar if there is no ground bar).
Step 5
WIRE THE NEW BREAKER
Run the hot wire, bending it carefully so it will easily fit behind the panel cover. Cut the wire to length. Strip off 1/2 inch of insulation. Poke the wire into the new breaker terminal. If bare wire is visible, remove the wire, snip it a little shorter, and reinsert it. Tighten the setscrew.
Step 6
SNAP THE BREAKER INTO PLACE
Slip one side of the breaker under a tab to the right or left of the hot bus bar. Push the other side onto the bus bar until the new breaker is flush with the other breakers. (Some brands of breakers may require a slightly different installation method. Check the instructions.) Restore power and test.
Thank you!
Your quick rate has been submitted.
Please note it may take up to 8 hours for your quick rating to appear.
Sorry we are currently experiencing technical difficulties. Please try and resubmit your Quick Rating.











