Building a Metal Shed
Metal sheds are an economical, relatively simply way of storing things in your yard. One of the handier things about metal sheds is that you don't necessarily need to pour or build a platform for it. Cut up a few sheets of plywood and screw them to a metal grid (sold as a foundation kit), and you've laid all the foundation a metal shed needs.
- Assemble the parts for the bottom, top, and middle frames
- Assemble the roof and door beams
- Assemble and square the bottom frame
- Assembling the walls - Part 1
- Assembling the walls - Part 2
- Assembling the walls - Part 3
- Attaching the panels
- Fasten the doorjamb
- Attaching the gable and roof - part 1
- Attaching the gable and roof - part 2
- Attaching the gable and roof - part 3
- Attaching the gable and roof - part 4
- Installing the Door
Assemble the parts for the bottom, top, and middle frames
The bottom frame is the sill upon which you build the entire shed. For now, assemble the front, back, left, and right frames separately, then set them aside. The main frame on this shed is a right angle, called a wall angle, which goes around the top of the walls and reinforces them. The middle frame is called a wall channel and is attached to the walls midway between the floor and roof. You will have a wall angle and a wall channel for each wall. Put them together and set them aside for now.
Assemble the roof and door beams
The roof beams run between the front and back walls and support the roof. Assemble each of the beams and set them aside. Put together the parts that will form the track that the door slides on. Put the slides in the track.
Assemble and square the bottom frame
Put the four sides of the bottom frame together with screws. Make sure the assembly is square by measuring the diagonals. If one is longer than the other, push gently on the frame until the diagonals are equal, at which point the frame is square.
Assembling the walls - Part 1
Put a corner panel in the left rear corner of the bottom frame. On this shed, the wider face of the panel goes on the side of the shed. Put a washer over a screw, and screw the panel into the floor frame. Support the panel with a ladder. Rest a panel on the bottom frame so it overlaps the narrow part of the corner panel. Brace it as shown to hold it in place while you work. Put a washer over a screw and screw the two panels together then put in the rest of the screws and washers that connect them. Put in another corner panel and screw a flat panel to it. Repeat on the remaining corners, bracing each one as you work.
Assembling the walls - Part 2
Screw the rear wall angle, which you assembled earlier, to the top of the rear wall. Screw the rear wall channel, which you also assembled earlier, across the middle of the wall. Fasten the sidewall angle and sidewall channels the same way you attached the assemblies to the rear wall.
Assembling the walls - Part 3
Fasten the door track assembly across the top of the front wall. You'll fasten the doorjambs later. Lay out the wall panels as they are not usually identical. Check the part numbers against the directions and lay out the panels in order along the shed's perimeter. Double-check that you have the panels in the right places: if so, the holes on each panel will align with those on its neighbour.
Attaching the panels
Put each panel in place so the rib on the edge of the panel fits over the rib of an installed panel. (On this shed, one of the ribs is crimped and should always be covered by an uncrimped rib.) Screw the panel in place at the top and bottom, and then screw the middle of the panel to the wall channel. Work your way around the shed, installing neighbouring panels one at a time.
Fasten the doorjamb
Screw the front wall channel in place. Put the doorjamb in place and bolt it to one adjacent wall panel. Screw through the jamb to attach it to the floor frame, wall channel, and door track. Repeat on the other side.
Attaching the gable and roof - part 1
Use brackets to attach the roof beams to the gables. Screw them in place before you put the gables in place. Each gable is made of two panels. Fasten the panels to the front and to the back of the shed.
Attaching the gable and roof - part 2
At the back of the shed, shown here, attach a brace to the panels while fastening them together. At the front attach supports for the door track while fastening the gable panels together. Fasten the main beam following the directions supplied by the manufacturer. Once it's in place, fasten the smaller beams as directed.
Attaching the gable and roof - part 3
Roof systems vary from shed to shed. On this shed, you screw the left and right rear panels first. Follow the directions supplied by the manufacturer. Once you've installed the back panels, install the front panels. Then return to the back of the shed to install the wide panels.
Attaching the gable and roof - part 4
Attach weather stripping to the roof panels as you work. The weather should be continuous, so don't cut it between panels. Screw a section of ridge cap over the weather stripping. Install the remaining panels by putting the next two panels in place using the manufacturer's instructions as a guide. Cover with weather stripping and put the ridge cap in place. Continue until the roof is installed.
Installing the Door
Several screwed-in braces stiffen the door. Attach them and the door hardware per the manufacturer's instructions. Put the bottom of the door in place and tilt it so the holes in the door align with the holes in the door slides. Screw the door to the slides.
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Skill Level: Intermediate
Time: 7 hours
Due to differing conditions, tools, and individual skills, The Home Depot® assumes no responsibility for any damages, injuries suffered, or losses incurred as a result of attempting to replicate any of the home improvement ideas portrayed in this website Before beginning any home improvement project, review it thoroughly to ensure you or your contractor can finish the project and if any doubts or questions remain, consult local experts or authorities. Because codes and regulations vary greatly, you always should check with authorities to ensure that your project complies with all applicable local codes and regulations. Always read and observe all of the safety precautions provided by any tool or equipment manufacturer, and follow all accepted safety procedures.
- Metal Shed Kit