Projects
Laying a Mortared Stone Patio
Project Overview
Stone for patios is sold under various names, such as flagstone, flat stone, and bluestone. Whatever the name, choose a natural, sedimentary, layered rock. Although you can buy stones precut, a patio that has a rough natural stone with gaps adds a little touch of country.
6 Steps
- BUILD FORMS FOR THE MORTAR
- FILL IN THE VOIDS
- MIX MORTAR
- LEVEL AND COAT WITH SLURRY
- MORTAR BETWEEN THE STONES
Step 1
BUILD FORMS FOR THE MORTAR
Put 2x4 forms around the concrete slab to hold the mortar bed. The forms should sit 1 inch above the slab and follow its slope hold the forms in place with stakes driven every 2 feet. Lay a dry run of stones on the patio. The best way to do this is to randomly spread the large stones across the patio and then fill in with smaller ones. Group the stones so there is as little space as possible between them. Inevitable empty spots are OK.
Step 2
FILL IN THE VOIDS
Place large stones over the voids. Use a pencil to sketch the shape required to fill the void. Chip away at the stones wit ha pointed end of a mason’s hammer to cut the shape. To cut a straight line, score the line with a 8-pound sledgehammer and a brick chisel. Place the scored line over the edge of a piece of 1x2 or a pipe. Sever with a solid blow from the sledgehammer. Once the stones fit, number the bottoms and lay them out in order next to the patio.
Step 3
MIX MORTAR
Pour a bag of pre-mixed Type M mortar into a mixing tub. Make a small well in the middle. Pour water in the well, a little at a time, and mix with the trowel. The mix may take more or less water than called for by the manufacturer. It’s the right consistency when it is firm enough to cling to a trowel turned on edge. Using a mason’s trowel, lay a 1-inch mortar bed for two or three stones at a time. Use the forms to help lay the right amount of mortar. Screed it with a straight 2x4 the width of the forms. (If laid stones obstruct screeding, guide the screed along two 1-inch O.D. {outside diameter} pipes temporarily set on the slab.) Place the fist stone on the mortar and embed it firmly in place by tapping it with a rubber mallet. Lay adjoining stones, referring to the numbers on the bottom to help reposition them in the proper order. Check for high and low spots as you proceed by laying a 2x4 on top of stones.
Step 4
LEVEL AND COAT WITH SLURRY
Add mortar to raise stones that are too low; tap harder to set those that are too high. After laying stones in a bout a 4x4-foot section, tip the stones up one at a time and paint the bottom with a cream-textured cement-water slurry mixture. Lay the stones back in place and recheck their level. Continue laying the patio in 4x4-foot sections. Make a dry run for each section, number the stones, then set them in mortar. When you finish, let the mortar cure for one to two days. Then remove the temporary forms around the patio.
Step 5
MORTAR BETWEEN THE STONES
Mix another batch of Type M mortar. Pack it between the stones with a pointing trowel. Compress and smooth the mortar joints with a ¾-inch brick jointer. Remove any mortar crumbs from the joint edges.
Step 6
REMOVE MORTAR FROM THE STONES
After a few hours clean up any mortar on the stones with a damp sponge or a rough burlap rag and water. Cover the patio with plastic. Wait 24 hours for the mortar to cure. Remove the plastic and back fill the edges around the patio with soil. Tamp the soil and reseed or plant.
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